Reactivity series sets the extraction method
Ores are compounds, usually oxides, holding the metal combined. The higher a metal sits in the reactivity series, the more stable its compound and the more energy-hungry its extraction. Metals above carbon (potassium, sodium, calcium, magnesium, aluminium) need electrolysis of the molten compound -- electrically expensive. Metals below carbon (zinc, iron, lead, copper) are cheaply reduced by carbon or carbon monoxide. Gold is unreactive enough to occur native.
Blast furnace -- hematite reduced to iron
Iron comes from hematite, mainly iron(III) oxide. Iron is below carbon, so it is extracted by reduction in a blast furnace charged with ore, coke and limestone, hot air blasted in at the base. (Extended) In stages: coke burns to , releasing heat; that meets excess coke and is reduced to ; the then reduces the ore to molten iron. is the reducing agent -- the ore loses oxygen, the gains it.
(Extended) Limestone -- decomposition and slag
Limestone (calcium carbonate) is charged with the ore to strip out silica (sand). It first thermally decomposes in the furnace heat to calcium oxide and carbon dioxide -- the same reaction used to make lime for acidic soil. The calcium oxide, a basic oxide, then reacts with the acidic silica to give calcium silicate, or slag. Slag is less dense than molten iron, so it floats and is tapped off separately -- a by-product for road building and cement.
Drawn from real examiner reports.
Hematite ≠ bauxite -- learn them as a pair
Hematite is iron's ore (iron(III) oxide); bauxite is aluminium's (aluminium oxide). The pair is routinely swapped, or one name is forgotten and only the compound is offered. Writing "aluminium oxide" where the ore name was asked does not earn the mark -- aluminium oxide is what is extracted FROM bauxite, not the ore's own name.
Flagged Jun 2022 P31 Q5ci; Jun 2023 P32 Q2v -- bauxite poorly known
Aluminium is never reduced by carbon
Aluminium sits above carbon in the reactivity series, so carbon cannot displace it from its oxide. Aluminium is extracted by electrolysis of the molten compound, which supplies the energy carbon cannot. Importing iron's "reduction with carbon" method onto aluminium is a straight error, and giving only the ore or only the method loses the other mark.
Flagged Jun 2022 P31 Q5ci; Jun 2023 P32 Q2v
Carbon must sit ABOVE the metal
Carbon can extract a metal only if carbon is more reactive than it -- that is, carbon sits above it in the series. So carbon reduces the oxides of zinc, iron, lead and copper, but not those of aluminium, magnesium, calcium, sodium or potassium. "Carbon reduces iron because iron is more reactive than carbon" has the comparison the wrong way round and scores nothing.
Flagged Jun 2022 P11 Q24; Nov 2023 P43 Q2e, P13 Q24
Reactivity tables do not always run downward
Given a reactivity order worked out from displacement data, candidates assume it automatically runs least-reactive to most-reactive down the page. It does not. Read the table the way the data actually orders it before deciding which metal displaces which, or which metals carbon is able to extract.
Flagged Jun 2022 P11 Q24; Nov 2023 P43 Q2e, P13 Q24
(Extended) CO reduces the ore, not carbon
Reduction of to , and reduction of the iron(III) oxide by , are two separate furnace stages and must not be merged. The first makes the reducing agent; the second is where that carbon monoxide strips oxygen from the ore. Writing carbon reducing the iron oxide directly is not the syllabus pathway and does not earn the stage (c) mark.
The reducing agent is CO, not the ore
In the iron-reducing step the reducing agent is carbon monoxide, not iron(III) oxide. The reducing agent is the substance that is itself oxidised while removing oxygen from something else: gains oxygen to become , while the ore loses oxygen to become iron. Candidates routinely name the ore instead.
Flagged Jun 2022 P23 Q18; Jun 2023 P11 Q20; Nov 2023 P43 Q11aii
(Extended) Slag comes from CaO, not CaCO3
Silica reacts with calcium oxide, not with calcium carbonate. The limestone must thermally decompose first; only then does the resulting basic calcium oxide react with the acidic silica to form slag. Writing calcium carbonate reacting directly with silica collapses two reactions into one and loses the decomposition mark.
Flagged Jun 2022 P11 Q26; Nov 2022 P33 Q5bi -- limestone decomposition
Name the ore, then name the method
Answer in a fixed order: give the specific ore name (hematite, bauxite), place the metal above or below carbon in the reactivity series, then name the method -- reduction by carbon/carbon monoxide, or electrolysis of the molten compound. Never blend the two methods together.
Match the command word and the tariff
State wants the term only; describe wants the steps; explain wants the reason. Count the marks and give that many separate points -- a scientifically true but off-question sentence earns nothing, and one long point cannot cover a three-mark tariff.
Use both the subscript and the coefficient
In work, multiply by the subscript: is , not . In reacting-mass work, apply the equation coefficient too -- one gives two , so 160 g of ore gives 112 g of iron.
(Extended) Furnace stages: order and direction
Give the five stages in sequence: coke burns, carbon dioxide is reduced to carbon monoxide, carbon monoxide reduces the ore, limestone decomposes, slag forms. Balance every equation. On a diagram, charge enters at the top, hot air at the base, slag tapped above the denser iron.
Cambridge 0654 spec reference: Section C9 "Metals", sub-topic C9.6 "Extraction of metals". Core: describe the ease of obtaining a metal from its ore, related to the metal's position in the reactivity series; state that iron is extracted from hematite by reduction of iron(III) oxide in the blast furnace; state that aluminium's main ore is bauxite and that aluminium is extracted by electrolysis. Supplement (Extended): describe the extraction of iron from hematite in the blast furnace in detail (coke combustion, reduction of CO2 to CO, reduction of Fe2O3 by CO, thermal decomposition of limestone, slag formation).
| Term | Mark-scheme-precise meaning |
|---|---|
| Ore | A rock or mineral from which a metal can be economically extracted; usually a compound of the metal (often an oxide) mixed with impurities |
| Reduction | Loss of oxygen from a substance (or, in terms of electrons, gain of electrons) |
| Oxidation | Gain of oxygen by a substance (or, in terms of electrons, loss of electrons) |
| Hematite | The main ore of iron; mainly iron(III) oxide, |
| Bauxite | The main ore of aluminium; mainly aluminium oxide, |
| Slag | Calcium silicate (), the molten waste product formed in the blast furnace when calcium oxide reacts with silica (sand) impurities |
| Electrolysis | Decomposition of a molten or aqueous ionic compound by an electric current |
Name the ore of iron, and state how iron is extracted from it.
State the name of the main ore of (a) iron and (b) aluminium, and the method used to extract each metal from its ore. (4 marks)